Bimbo Bakeries India: Bakery Process Temperature Monitoring Across 3 Plants
Bimbo Bakeries India makes sliced bread, buns, pavs and more under Harvest Gold, Modern and Kitty. Mindlabs Anchor monitors the steps that decide bread quality at its plants in Alwar, Kheda and Kolkata (yeast storage, proofing, oven exit and cooling), with limits set for each step.
Customer
At a Glance
- Company
- Bimbo Bakeries India (Grupo Bimbo)
- Brands
- Harvest Gold, Modern, Kitty
- Plants monitored
- Alwar (Rajasthan), Kheda (Ahmedabad), Kolkata
- Process steps monitored
- Yeast storage, proofing, oven exit, cooling
- Device
- Mindlabs Anchor
About Bimbo Bakeries India
Bimbo Bakeries India is the Indian business of Grupo Bimbo, which entered India in 2017 through Harvest Gold. It makes fresh bakery products at plants across the country, where the same recipe has to give the same loaf every day, at every plant.
The Challenge
Every step has a temperature window
Yeast has to be kept cold, dough has to proof warm and humid, bread has to leave the oven fully baked, and loaves have to cool before slicing and packing.
Small drifts change the loaf
A proofer that runs too cool or too dry, or bread packed before it has cooled, changes rise, texture and shelf life.
Same standard, three plants
Plants in Rajasthan, Gujarat and West Bengal work in very different climates but must produce the same product.
How Mindlabs Monitors Each Stage
- 1
Yeast storage
- What we monitor
- Cold storage temperature
- Why it matters
- Yeast must be kept cold to stay active and consistent until it's used
- Device
- Mindlabs Anchor
- Who's alerted / what's recorded
- Plant team by SMS and email when a reading leaves its limits; every reading time-stamped
- 2
Proofing
- What we monitor
- Proofer temperature and humidity
- Why it matters
- Proofing temperature and humidity control how the dough rises, which sets the loaf's volume and texture
- Device
- Mindlabs Anchor
- Who's alerted / what's recorded
- Plant team by SMS and email when a reading leaves its limits; every reading time-stamped
- 3
Oven exit
- What we monitor
- Temperature of bread leaving the oven
- Why it matters
- Bread leaving the oven within this range confirms it has baked through
- Device
- Mindlabs Anchor
- Who's alerted / what's recorded
- Plant team by SMS and email when a reading leaves its limits; every reading time-stamped
- 4
Cooling
- What we monitor
- Temperature after cooling, before slicing and packing
- Why it matters
- Bread packed while still warm traps moisture, which can cause condensation and shorten shelf life
- Device
- Mindlabs Anchor
- Who's alerted / what's recorded
- Plant team by SMS and email when a reading leaves its limits; every reading time-stamped
Bimbo Bakeries India Dashboard
Where Mindlabs Monitors
Mindlabs monitors 7 points in the baking process across three Bimbo Bakeries India plants.
At Alwar in Rajasthan, Mindlabs Anchor tracks the full bake line: the bread proofer, bread temperature as it leaves the oven, and bread temperature after cooling. At Kheda near Ahmedabad, it monitors the bread proofer area and the yeast cold room. At Kolkata, it monitors the yeast storage room and the cooling chamber.
Each point has its own limit, from 2–4°C in yeast storage to 30–45°C in the proofers and 95–99°C at the oven exit, and all three plants report to one dashboard.
How Mindlabs Supports Their Operations
Limits for every process step
Each proofer, oven exit, cooler and cold room has its own range.
Temperature and humidity in proofers
Both are tracked where dough rises.
Three plants on one dashboard
Alwar, Kheda and Kolkata side by side.
Alerts to the plant team
SMS and email when a step leaves its range.
Works without site Wi-Fi
Data over 4G and 2G as well as Wi-Fi.
Records for every shift
PDF and CSV reports for quality reviews and FSSAI audits.
Impact
Every key baking step has a continuous, time-stamped record.
Drift in a proofer, oven exit or cooler is visible on the dashboard as it happens.
Plants in different climates are held to the same process limits.
Products Used
Mindlabs Anchor
Real-time wireless temperature and humidity data logger for proofers, coolers and cold rooms, with external probe support. 4G/2G/Wi-Fi, SMS and email alerts, IP67.
From ₹24,999
Learn more about Anchor →FAQs
Related Case Studies
Cold room and freezer monitoring across 6 sites
Mindlabs Anchor monitors Zepto's chillers, freezers and café cold storage in Ahmedabad, Bengaluru, Chennai and Hyderabad.
Read case studyFrozen shipment tracking from factory to distributors across India
Mindlabs Go tracks temperature and location of Kwality Wall's frozen shipments from its manufacturing units to distributors all over India.
Read case studyDistributor temperature monitoring for a premium chocolate manufacturer
Mindlabs Anchor monitors distributor storage at 18–23°C and alerts distributor staff the moment a reading goes out of range.
Read case study